MES‑Driven Industrial Automation

From shop‑floor visibility to enterprise integration — we implement Manufacturing Execution Systems (MES), SCADA, and advanced analytics that boost OEE, reduce downtime, and accelerate decision‑making.

1M+
Production Orders Tracked
98%
On‑Time Order Execution
20%
Avg. Yield Improvement
99.9%
Platform Uptime
Manufacturing Execution Systems

End‑to‑End MES for Real‑Time Operations

Modular, scalable, and ERP‑ready — designed for discrete and process industries.

Production & Dispatch

Scheduling, Dispatching, Execution

  • Finite capacity planning & line balancing
  • Real‑time order status & bottleneck alerts
  • Electronic work instructions & SOPs
  • WIP tracking, genealogy & e‑signatures
Quality & Compliance

SPC, NC/CAPA, Digital QA

  • In‑process inspection & SPC charts
  • Defects, NC/CAPA workflows & traceability
  • Recipe/spec limits with auto‑hold
  • Standards: ISO, IATF, GMP ready
Performance

OEE & Downtime Analytics

  • Automated downtime categorization
  • Shift/line/asset OEE dashboards
  • MTBF/MTTR & loss waterfall
  • SMS/Email/OPC events & alerts
Materials

Material, WMS & Track‑and‑Trace

  • Raw → WIP → FG genealogy
  • Barcode/RFID/2D code enablement
  • Warehouse & Kanban replenishment
  • Mass‑balance & energy per unit
Maintenance

Condition & Predictive

  • CBM rules & sensor health
  • AI/ML failure prediction hooks
  • Work orders & spares usage
  • CMMS integration
Reports

Dashboards & Reports

  • Executive & role‑based KPIs
  • Auto shift/day/weekly reports
  • Self‑service analytics & exports
  • Unlimited screens & users

Security & Governance

  • Role‑based access, SSO, audit trails
  • Data retention policies & archives
  • OT security hardening guidelines

Scalability

  • Multi‑site, multi‑language
  • Horizontal + vertical scaling
  • High availability & redundancy

Deployment

  • On‑prem, Cloud, or Hybrid
  • Edge collectors & data buffering
  • 4‑hour RPO, near‑zero RTO*

Compliance

  • 21 CFR Part 11 e‑records/e‑sigs
  • ISO/IEC & industry best practices
  • Data privacy & sovereignty

*Example DR targets — adjustable per SLA.

Connectivity

Seamless ERP ↔ MES ↔ SCADA Integration

Robust bridges for transactional and time‑series data across the enterprise.

Shop‑Floor

OT Protocols

OPC UA MQTT Sparkplug Modbus TCP Siemens S7 EtherNet/IP REST/WS
  • Unified namespace & tag models
  • Buffered collectors & store‑and‑forward
Enterprise

ERP & PLM

SAP BAPI/IDoc S/4HANA Oracle Dynamics REST/GraphQL
  • Orders, materials, BOM & routings
  • Confirmations & goods movements
Data

Historian & Lakehouse

Timescale/Influx MS SQL / MySQL / PG S3 / ADLS Parquet
  • Cold/Hot paths for analytics
  • CDC & streaming pipelines
Digital Manufacturing Intelligence

Role‑Based Dashboards & Decision Support

Give every role the right KPIs — from the CEO cockpit to cell‑level views.

Executive

CEO / GM Cockpit

  • Throughput, OTIF, cost per unit
  • Energy & sustainability KPIs
Operations

Plant & Production

  • OEE, losses, constraints
  • Heats/batches, yield & rework
Quality

QA / SPC

  • Defect Pareto & Cp/Cpk
  • Traceability & recalls
Maintenance

Reliability

  • Condition indicators & alarms
  • PM/CM backlog & spares
Steel Rolling Mill
OEE +11%, scrap −7% using real‑time delays and energy per tonne KPIs.
Automotive Body Shop
RFID & VIN tracking across 120+ stations, 100% genealogy audit trail.
FMCG Bottling
4‑hour RPO backups, cloud analytics, 15% line throughput gain.
Approach

From Discovery to Value in Weeks — Not Months

A proven blueprint that reduces risk and accelerates time‑to‑value.

Discover & Benchmark

Process walk‑throughs, gap analysis, OEE baseline, data audit.

Design & Pilot

Target KPIs, use‑case backlog, architecture, pilot in a production cell.

Scale & Sustain

Roll‑out playbook, training, support, continuous improvement loops.

Talk to Us

Plan your MES journey

Tell us about your factory. We’ll propose a right‑sized roadmap and a fast pilot.

Contact

Industrial Technology Center
1234 Automation Blvd, Tech City

📞 +1 (555) 123‑4567 ✉️ info@robinsystems.com 🚨 24/7 Emergency Support

Why Robin Systems?

  • Multi‑site MES with ERP & SCADA expertise
  • Rapid pilots with measurable ROI
  • Cybersecure, high‑availability architectures